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Companies with a product that widely varies in size and shape must setup a complex carton supply chain.  From this supply chain dozens of carton SKU must be managed.  In order to gain economies of scale priced cartons - space must be dedicated to warehouse cartons ordered in quantities of 500 or more.  If no space is available or warehousing is not an option, small quantity orders must be placed elevating carton costs.  This system eliminates the need for a warehouse, minimum quantity orders, and a complex supply chain by replacing the pre-converted carton with unconverted raw material.  This raw material can be ordered JIT at economies of scale prices.  This material is converted into the type and size of carton at the time needed by an automatic system designed for end-user environments with a large mix of carton sizes and styles.   -------  The results of this...

Corrugated costs are reduced

Inventory and Storage space dedicated to corrugated is minimized

Corrugated purchasing is simplified

Small quantity orders are eliminated

Corrugated material handling is minimized

Operating flexibility is gained

Compromises between product sizes and carton sizes are eliminated

Pack line flow and productivity is improved

 

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